MODULE 5 – DZONE

Introduction

This module provides an overview of the Infeed system. You will learn about the purpose of the training, its scope, and the key learning objectives. This introduction sets the stage for the detailed instructions and safety protocols that follow, emphasizing the importance of proper training to ensure both safety and efficiency in your operations.

Safety, PPE & Emergency Procedures

This module covers essential safety guidelines, including the personal protective equipment (PPE) required for operating the Infeed system. It also details the locations and usage of isolation points and emergency stops (E-STOPS) to ensure you can respond quickly and effectively in case of an emergency.

Pre-Operational Checks

Learn the crucial steps for performing pre-operational checks on both the machine and the work area. This module ensures that you understand how to inspect safety guarding, check for leaks, clean sensors, and verify that all safety measures are in place before starting the equipment. These checks are vital for preventing accidents and ensuring smooth operations.

Operating Instructions

This module provides comprehensive instructions for operating the Infeed system. You will learn how to use the Stirling HMI, start production, send jobs to the line, and scan pack data. The module also covers the operation of the docking saw and the paddle stations, ensuring you can handle the equipment effectively and safely.

Size Adjustments & Quality Control

This module covers the essential steps for adjusting the Infeed system during timber size changes. Learn how to properly align feed rollers, adjust hold back arms, and set conveyor belt guides to accommodate new dimensions. We’ll also guide you through updating HMI settings to ensure a seamless transition.

Troubleshooting & Common Faults

Regular maintenance and prompt troubleshooting are key to minimizing downtime and maintaining efficiency. This module covers routine maintenance tasks, common issues you might encounter, and the steps to record and categorize downtime. Learn how to keep the equipment in optimal working condition and quickly address any problems that arise.

When Down, Do - Downtime Management

This module teaches you how to use downtime effectively during Rotary Press operations. Whether it’s a short break or a longer pause, you’ll learn essential tasks to keep your workspace clean, organized, and ready for the next production run. From quick cleanups to more involved maintenance, this module ensures you’re making the most of every minute.

End of Shift Procedures

End-of-shift procedures are crucial for ensuring a smooth transition between shifts and maintaining a clean and safe work environment. This module outlines the necessary clean-up tasks, proper storage of tools and equipment, and effective communication with the incoming shift about the current status and any issues.

Training Pathway

This module details the training requirements for operating the Infeed system. It covers the necessary prerequisites, the training agreement that must be signed before starting work, and the roles and responsibilities of both trainers and trainees. The assessment process is also explained, ensuring you understand how to achieve competency.

Competency Quiz

Test your knowledge and ensure you’re fully prepared to operate the Rotary Press safely and efficiently. This comprehensive quiz covers key aspects of the Rotary Press workstation, including safety protocols, pre-operational checks, troubleshooting, and proper use of equipment. Whether you’re a seasoned operator or new to the press, this quiz will help reinforce your understanding and readiness for the job.

Trainer Verification

In this module, you’ll learn what to expect during your Trainer Verification assessment. You’ll be evaluated on key tasks, including your ability to operate the Rotary Press safely, follow pre-op and end-of-shift procedures, manage downtime effectively, and troubleshoot common issues. This assessment ensures that you have the necessary skills and knowledge to perform your duties confidently and competently. Prepare to demonstrate your understanding and proficiency in all aspects of the Rotary Press operations.

Appendices and References

This module provides additional resources and reference materials to support your training. It includes downloadable documents, forms, and links to Safety Data Sheets (SDS) and other essential information. Use these resources to reinforce your learning and ensure you have all the information you need.

Mastered the Rotary Press ?

Complete your competency quiz to verify your knowledge on this work station

Complete Quiz