ROTARY PRESS TRAINING

Introduction

This lesson provides an overview of the rotary press, its purpose, and the key components you’ll be working with. You’ll learn the foundational knowledge necessary to understand how the press operates and its role in the production process.

Safety, PPE & Emergency Procedures

In this lesson, you’ll review essential safety guidelines, including proper use of PPE, isolation procedures, and the locations of emergency stops. Understanding these safety measures is crucial for maintaining a safe working environment.

Pre-Operational Checks

Before starting the press, a series of pre-operational checks must be completed. This lesson guides you through each step of the process to ensure the press is prepared for safe and efficient operation.

Operating Instructions

This lesson covers the step-by-step instructions for operating the rotary press, from startup procedures to monitoring during production. You’ll learn how to manage the press to ensure consistent quality and output.

Performing a Glue Test

Learn how to perform and record a glue test to ensure the correct application of adhesive. This lesson explains the importance of the glue test and how to troubleshoot any issues that arise during the process.

Size Change

This module covers the essential steps for adjusting the Infeed system during timber size changes. Learn how to properly align feed rollers, adjust hold back arms, and set conveyor belt guides to accommodate new dimensions. We’ll also guide you through updating HMI settings to ensure a seamless transition.

Troubleshooting & Common Faults

This lesson covers common faults and error codes you may encounter while operating the press. You’ll learn how to diagnose and resolve issues quickly, keeping production running smoothly.

Press Plate Change

This lesson covers how to safely change the vice plates between straight and cambered configurations. You’ll follow isolation, removal, and installation steps, with a focus on safety procedures.

When Down, Do - Downtime Management

During downtime, it’s important to stay productive. This lesson outlines key tasks that can be completed during short breaks in production, helping you maintain a clean and organized workspace.

End of Shift Procedures

At the end of each shift, proper shutdown and cleaning procedures are essential for maintaining the press. This lesson explains the steps to take before leaving the workstation, ensuring it’s ready for the next operator.

Competency Quiz

Test your knowledge of the rotary press and its operations with this final quiz. Successful completion demonstrates your understanding of the training and readiness to operate the press independently.

Mastered the Rotary Press ?

Complete your competency quiz to verify your knowledge on this work station

Complete Quiz